How to Build a Professional Driveway
A driveway is more than just a surface; it's a multi-layered structure designed to support the weight of vehicles without sinking or shifting. Our Driveway Project Estimator breaks down the essential layers required for both traditional block paving and modern resin-bound surfaces.
1. The Foundation: Excavation & Muck-Away
Before any material is laid, the ground must be excavated to the correct depth (typically 200mm-250mm). This requires removing significant amounts of soil and waste, which bulks up by 30% when dug out. Our estimator factors in this "muck-away" volume and suggests the number of grab lorries or skips needed.
2. The Sub-Base (MOT Type 1 or Type 3)
The sub-base is the most critical structural layer. For a traditional driveway, you need a minimum depth of 150mm of compacted MOT Type 1. For Resin-Bound surfaces, professionals use MOT Type 3 (Reduced Fines) to ensure the structure remains permeable for SUDs compliance. All sub-bases must be compacted in 50mm layers using a heavy-duty vibrating plate.
Path A: Traditional Block Paving
3. The Bedding Layer (Sharp Sand)
A 40mm layer of grit sand (sharp sand) is laid over the compacted sub-base. This layer is "screeded" to a perfectly flat level. Driveway blocks are usually laid on a dry sand bed, allowing for slight flexibility under heavy loads.
4. Jointing (Kiln-Dried Sand)
Once the blocks are laid and compacted, kiln-dried sand is brushed into the joints. This sand creates the friction required to lock the entire driveway together as one solid unit.
Path B: Resin Bound (Permeable)
3. The Base Course (Open-Graded Bitmac)
Resin-bound surfaces require a solid, stable base. Professionals typically use 70mm of Open-Graded Bitmac (asphalt). This "open-graded" structure is crucial as it allows water to drain through, making the entire driveway SUDs compliant.
4. The Resin Bound Surface
The top 18mm layer consists of high-quality polyurethane resin mixed with decorative aggregates. This mix is trowelled smooth to create a seamless, permeable surface that is resistant to weeds and frost damage.